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Stranders, Bunchers and Cablers

Competitively producing cable in today’s manufacturing environment takes the most productive, reliable, and innovative solutions available. With our history forged in wire and cable and the integration of market leader, CEECO, Bartell has been able to create and deliver wire and cable manufacturing solutions that allow its customers to move ahead. From systems that create roll formed trapezoidal shaped conductors allowing for 97% fill factors to high speed tubular stranders Bartell has the right solution for the production of any configuration of copper and aluminum wire and cables.

Our offering includes:

  • Planetary Stranders
  • Tubular Stranders
  • Double and Singe Twist Bunchers
  • Roll Form Stranding Systems
  • Rigid Stranders
  • Data Cablers
  • Twinners
  • Fiber Optic Stranders

WIRE AND CABLE PRODUCTION SYSTEMS

ARAMID FIBER STRANDER

This specific Rigid strander has shaft pay off design suitable to supply Aramid fiber reinforcement materials over the cable.

RIBBON FIBER STRANDER

This specific rigid strander has shaft pay off design suitable to supply fiber optic Ribbon and buffered tube constructions directly into an extrusion line.

FIBER OPTIC PLANETARY STRANDER

This specific strander has shaft pay off design suitable to assemble fiber optic elements (buffered tubes, ribbons.

RIGID STRANDER

The Rigid Strander/Cabler is suitable for the concentric assembly of: Stranded conductors for low, medium and high voltage applications, Cabling insulated conductors for control cables, Screened power cables and Steel wire armouring.

ELECTRICAL PLANETARY STRANDER

Planetary Stranders/Cablers are cage type machines with backtwist (fixed or variable). They utilizes the principle of stranding/cabling by minimizing the twisting of bar wire/insulated conductors around their own axis.

DRUM STRANDERS AND CABLERS

The primary components of any Drum Twister lines are; rotating take-ups, rotating pay-offs or, a combination of both. Depending on application they are manufactured in different designs; Closed cradle, Open cradle (Trunnion), Fork type and Vertical type.

ORBISTRANDER

The Orbistrand system is a Rigid Cage Strander that uses the principle of flying the wire over the flange of the bobbin, as opposed to rolling the wire off by rotating the bobbin. The Orbistrand’s unique configuration provides also fast loading and the potential of using larger packages.

SINGLE TWIST STRANDER

Single Twist Stranders/Cablers are suitable for stranding, cabling and armouring bare or insulated conductors (with or without taping).

TUBULAR STRANDERS

Tubular Stranders/Cablers are suitable for the assembly of bare wires (steel wires, copper and Aluminum ) and insulated conductors into concentric strands or cables. Tubular machine is working with 100% backtwist movement.

ROLL FORM STRANDER SYSTEM

The Roll Form Stranding process combines the advantages of two highly productive processes, namely: Roll Forming and Single Twist/Double Twist Stranding. These two systems are forged together to create One High Speed Continuous Manufacturing Cell to produce Unilay concentric circular or shaped conductors.

BOW CABLERS

The Bow Cabler is suitable for the assembly of bare and/or insulated conductors. This machine is further used in conjunction with the Tubular Strander/Cabler in reverse concentric-lay Cabling, EM Armouring and OPGW Stranding. The Bow Cabler pay-offs wires successively through a series of rotating bow. Therefore Bow cabler is working with 100% backtwist movement.

DATA CABLER

Implementing the “two pass” manufacturing method and combining the backtwist twinners and high speed single twist cabler for assembling 4 to 25 pair backbone LAN cables. Cables produced on this line meet the rigorous demands of categories 5/6/7/7A/8 and 10 Gig UTP requirements for full frequency sweep.

DATA GROUP TWINNER

The “Group Twinning and Cabling” line is designed to produce digital communication cables using traditional solid and stranded copper conductors. Cables produced on this line meet the rigorous demands of categories 5/6/7/7A/8* and 10 Gig UPT requirements for full frequency sweep.

BACKTWIST TWINNER

The Backtwist Twinner is designed to produce digital communication cables using traditional solid and stranded copper conductors. Pairs produced on this machine meets the rigorous demands of categories 5/6/7/7A/8 and 10 Gig UTP requirements for full frequency sweep.

HIGH SPEED TWINNER

Ceeco Bartell supplies a complete range of horizontal twinners to suit requirements for production of Telecom and Data pairs. The twinners are designed to accommodate take up reels with diameters, 400mm (16 in) , 510mm (20 in), 560mm (22 in) and 610mm (24 in).