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Bead Winding Systems
The Worlds Most Efficient Production Systems
Bartell Bead Winding systems provide the worlds most efficient production systems with the highest quality available. With production systems capable of producing taper base, single wire hexagonal, square section, or weftless bead our configurations are designed to meet almost any application.
Each bead winding system features heavy duty let off stands, advanced tension control, precise speed and position control, simplified setup and ease of operation allowing for:
- Excellent Product Quality with High Output
- Reliable and Proven Productivity
- Low Tolerance Variation
- Accommodation of a Wide Product Range
- Consistency Through Product Change-Over
- Available with Bead Handling Systems for the Most Productive Bead lines in the World
Single Wire Bead Winding Systems
- Hexagonal, Pentagonal, or Square shapes
- High efficiency properties
- Maintains bead profile
- Improved elongation properties
Industries served include Motorcycle, Passenger, Truck, and Agro/OTR.
The Bartell SWS-1000 Single Wire Bead Winding System is a complete bead line capable of producing one flat or taper base, single-wire hexagonal or square section bead per machine cycle.
The Bartell SWS-2000 Single Wire Bead Winding System is a complete bead line capable of producing two flat or taper base, single-wire hexagonal or square section beads simultaneously.
The Bartell SWS-4000T Single Wire Truck Bead Winding System is a complete bead line capable of producing four flat or taper base, single-wire, hexagonal or square section truck beads simultaneously.
The Bartell SWS-6000 Single Wire Bead Winding System is a complete bead line capable of producing up to six flat or taper base, single-wire hexagonal or square section beads simultaneously.
The Bartell SWS-6000 High Speed Truck Single Wire Bead Winding System is a complete bead line capable of producing either three or six flat or taper base, single-wire hexagonal or square section truck beads simultaneously.
The Bartell Festoonless Modular Wire Hexagonal Bead Winding System is an automatic bead building machine that is expandable up to seven bead per cycle production.
The SWS-Thousand Series Step Saver System enables manufacturers to produce beads containing two or three different diameters, on the same former set with a push of a button. The machine automatically changes from one diameter to another with virtually no machine downtime.
The Dual Giant SWS Single Wire Bead Winding System is a semi-automatic bead building machine designed to produce two (2) single wire beads for OTR (Off the Road) tire production.
Weftless Bead Winding Systems
- Traditional design
- Simple Construction
Industries served include Motorcycle, Passenger, and Agro/OTR.
The Bartell TDS-860 Weftless Bead System is designed to carry out high production requirements for weftless (ribbon) passenger beads.
The TDS-980 is designed to be an economical and versatile bead winder capable of producing a wide range of weftless (ribbon) bead diameters.
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